Mercedes W220 + Mercedes-Benz cars of the class S (W220) + Operation manual + Routine maintenance + Engine + Cooling system and heating + Power supply system and release + Engine electric equipment - Automatic transmission Problems of the block of electronic control and the operating signals Search of malfunctions - the general information Removal and the AT installation with the hydrotransformer The AT electrohydraulic control unit (AT is established) Dismantling and assembly of the electrohydraulic control unit Dismantling and assembly of a plate of gear shifting Case of transmission and hydrotransformer Multidisk brakes of V2, VZ and gear wheel of blocking at "Parking" Dismantling and assembly of a back hollow shaft with the back coupling of a free wheeling Removal and installation of a multidisk brake B1 and oil pump Dismantling and assembly of the oil pump Dismantling and assembly of a multidisk brake of B1 Dismantling and assembly of a multidisk brake of B2 Dismantling and assembly of an output shaft with the central and back block of planetary gear wheels Removal and installation of multidisk couplings K1, K2 and K3 Dismantling and assembly of coupling of K1 Dismantling and assembly of the leading shaft with coupling by K2 and the forward block of planetary gear wheels Dismantling and assembly of coupling of K3 The blocking mechanism at "parking" Removal and installation of the lever of the selector of gear shifting + Power shafts + Brake system + Suspension bracket and steering + Body + Onboard electric equipment + Schemes of electric equipment
|
Automatic transmission
General information
|
Separate characteristics are provided also in the text of the Head and in case of obligation of their performance are highlighted in bold type |
Type |
5-staged, with electronic control by gear shifting. |
Designation
|
S280 |
(W5A330) 722.617
|
S320 |
(W5A330) 722.618
|
S430 |
(W5A580) 722.632
|
S500, S55AMG |
(W5A580) 722.633
|
S600 |
(W5A580) 722.649
|
Transfer relations and involvement of the AT elements
|
|
(1) The switch of program switching in situation S |
(2) The switch of program switching in situation W |
(3) Actuation mechanisms of switching only at the movement by a setup |
W5A 580, Main transfer |
2.82
|
W5A 330, Main transfer |
3.07
|
The applied liquid
|
S 280, S 320 |
7.0 l, MB No. 001 989 21 03 10
|
S 420, S 500, S 600 |
9.0 l, MB No. 001 989 21 03 10
|
The codes of diagnostics of system of electronic control by automatic transmission taken by means of the OBD II scanner are described in specifications to the Head Elektrooborudovaniye of the engine. |
Efforts of tightening of threaded connections, H • m |
Oil stopper of AT |
20
|
Oil stopper of the AT hydrotransformer |
16
|
Pallet AT bolts |
8
|
Lock screw of draft of the AT selector |
12
|
Wheels |
150
|
Bolt of fastening of the hydrotransformer to a drive plate, M8 |
42
|
Drain stopper in the transmission pallet |
20
|
Nut of fastening of the driveshaft to the transmission, M12 |
60
|
Bolt of fastening of the electromagnetic valve to a gear shifting plate |
8
|
Bolt of fastening of a cover of the case of valves to the case of valves, M6x30 |
8
|
Bolt of fastening of a side cover to a cover of the case of valves and the case of valves, M4x12 |
4
|
Bolt of fastening of the case of transmission to the hydrotransformer case |
20
|
Bolt of fastening of the pallet to the transmission case |
8
|
Nut of fastening of a flange of an output shaft |
200
|
Bolt of fastening of the electrohydraulic control unit to the transmission case |
8
|
Bolt of fastening of a multidisk brake of B2 to the transmission case |
16
|
Bolt of fastening of a doggie to the gear shifting selector lever |
8
|
Drain stopper of the hydrotransformer |
16
|
Section of automatic transmission
The scheme of transfer of rotation in position "1" of the AT selector
Control unit of automatic transmission
|
Arrangement of the module of management of automatic transmission |
Automatic transmission, in the course of start-off from the place, performs function of ordinary coupling, and during the movement performs work on gear shifting.
The AT main hubs are: torque converter, planetary reducer and hydraulic or electronic control system. Hydrodriving disk brakes and disk coupling are applied to transition to another transfer the relation in a planetary reducer.
The torque converter on the functions corresponds to hydraulic coupling. Its task includes implementation of coupling at start-off from the place and gear shifting.
The principles and schemes of construction and functioning of AT are in detail considered in the management "Automatic transmissions of modern cars" of ARUS publishing house.
The control system of transmission (known as system of electronic synchronous switching) is a component of the modified control system of the engine. The control system can work in the special safe mode into which passes at detection of any malfunction. At the same time operating modes of transmission are limited, and the car can be delivered under the own steam to repair shop. Upon transition of a control system to the safe mode on the control panel the control lamp lights up (address the Head the Operation manual). Analyzing information arriving from various sensors (not only the sensors directly related to transmission), the control system chooses optimum from the point of view of profitability, smoothness of the course, etc. a box operating mode. At a certain position of the gate of a throttle the control system can block the hydrotransformer in such a way that only the fourth and fifth transfers will join. It reaches considerable decrease in consumption of fuel.
The only regular procedure of service of a box is check of level of working liquid (address the Section Check of Level of Oil of Automatic Transmission). Regularly it is not necessary to change transmission liquid.
Near a radiator of the cooling system the cooler of transmission liquid is established.
There is no traditional switch of the Kick-Down mode. Inclusion of this mode is carried out directly by a control system of transmission after the information processing arriving from the sensor of provision of a butterfly valve.
There are several operating modes of transmission, each of which can be involved after moving of the selector to one of the following provisions: P, R, N, D, 1, 2, 3, 4 (address the Head the Operation manual).
The engine can be started only if the selector is in the provision of P or N. It is made to prevent the movement of the car in start attempt (if the selector is installed in one of other provisions). Analyzing information arriving from sensors, the control system resolves or forbids start of the engine. The locations of various relays are specified in the Head Onboard electric equipment.
|
|